Industry background and status
The sheet metal processing industry is of certain importance to the domestic machinery manufacturing industry, communications electronics industry, automotive and shipbuilding industries.With the gradual rise of these industries in China, it has also led to the rapid development of the sheet metal processing industry.At present, sheet metal industry clusters have appeared in regions where the economy is developing rapidly or where manufacturing is booming.In Shenzhen in the Pearl River Delta, Suzhou in the Yangtze River Delta, and Cangzhou in the Bohai Rim Economic Zone, dozens or even hundreds of industry clusters have appeared, which once formed a local industry chain.The sheet metal industry is mainly used for supporting sheet metal processing for domestic and foreign machinery manufacturing enterprises. Domestic and foreign machinery manufacturing enterprises have cultivated the sheet metal processing industry, and the sheet metal processing industry has promoted the rapid development of machinery manufacturing enterprises.
Sheet metal processing industry program overview
Huazhi sheet metal processing industry solution is an information solution based on the SAP Business One platform and combining the industry characteristics of sheet metal enterprises.Seamless integration with native SAP, compatible with SAP version upgrades, will increase your business's future earnings.The solution realizes the full-cycle management of the production process, and the main functions such as: automatic management of man-hours, management of process procedures, multi-version management of BOM, barcode reporting in the workshop, and process inspection, etc.Solved the pain point of weak production process management function of SAP B1, combined with rigorous internal control mechanism, made the management shift from the previous inefficient and trivial work to how to increase the benefits and find bottleneck resources for the enterprise, and carried out the design of operation methods and cyclic improvement , Thereby improving overall production efficiency.
System functions
* Establish system internal control mechanism and supervise business operation process
The enterprise process is divided into positions, and by monitoring the operation of each position, managers can know the bottleneck process of the enterprise and further improve the operation process, thereby shortening the product delivery cycle.
* Customize the material demand plan for the enterprise as required to meet the special production scheduling method of the industry
In order to further improve the rationality of the raw materials and the rationality of the dispatch of the production process,Based on the delivery time of the customer's order and the BOM's material settings, the system automatically estimates the procurement and release time of raw materials and the production processing time of raw materials.
* Introduced automatic generation of standard working hours, standardized and transparent production and processing wages
The quota engineer only needs to set the processing parameters of each process, and the system automatically generates the quota man-hours according to the standard calculation logic.This work has greatly increased the accuracy of standard working hours and has greatly improved efficiency.Workers' wages can also be standardized and transparent, and workers can check the obtained working hours in real time after they report to work.A fair and effective mechanism can mobilize the subjective initiative of employees, thereby improving production efficiency and reducing management costs.
* Set standard outsourcing costs for product processing operations, and automatically calculate outsourcing costs based on the number of outsourced products
In the system, maintain the contracted unit price confirmed with the contracted supplier in accordance with the product processing process.The system will automatically calculate the cost of the subcontract according to the number of subcontract products, and automatically generate the subcontract payable invoice based on the results of the subcontract inspection.
* Supports normal production and rework production schedules, and can generate production schedules based on different processes
Due to the large number of complex processes in large equipment manufacturing enterprises, there are many scenarios in which the subsequent processes cannot be determined due to customer reasons, and the previous processes can be produced in advance.The system also supports partial scheduling and rescheduling based on new processes, as well as adding or removing processes to meet the different business forms of different enterprises.
* All production workshops use barcodes to report work, and can monitor production progress
Scanning the bar code can greatly simplify the operation of production reporting.And achieve real-time "report work",Efficiency is improved by more than 80%.
* Check the production wages of production personnel in real time, shorten the time for personnel and financial department to calculate wages
Real-time query of production wages of production personnel through the system
* Establish stricter quality inspection requirements, and include ISO9001 quality management system in the system
The system carries out strict quality supervision from the raw materials, production process, outsourcing, outbound and other links to improve the links with lower defect rates, thereby reducing the extra costs due to defects and improving product quality.
* Establish a costing plan and determine the cost collection and allocation with the production team as the cost center
Through cost accounting, we can more accurately grasp the product cost and cost composition structure, and can also reasonably evaluate the cost of the work in process in the workshop.The financial department can effectively control the cost through the cost calculation of the product, thereby improving the profit of the enterprise.
* Provide KPI indicator analysis reports for various departments and management
Through the analysis of enterprise KPI indicators, department managers can be informed of potential risks in a timely manner and take countermeasures to avoid operational risks.
* 將SAP系統與PLM系統集成，共享PLM系統的零部件主數據、BOM數據及圖文檔
Automatically import the PLM effective component master data and BOM structure without re-entry, and directly view the effective drawing documents in the SAP system, reduce the production of drawings, and avoid "lost" drawings.
Program features and business benefits
Scheme characteristics
Seamless integration of all business modules
Finance and business integration
All data is reflected in the system, which can be documented
Integration between the system and third-party software, drawings can be viewed directly in SAP
Corporate earnings
Enhancement of enterprise management brought by functional support, management focuses on increasing benefits for the enterprise
Standardization of operating procedures, resulting in increased efficiency
Open and fair assessment mechanism to increase vitality and motivation of employees
Rigorous internal control reduces corporate risk
Zhongke Huazhi (abbreviation: Huazhi) is a technology company specializing in enterprise information consulting and overall information solutions.The company has branches in Shenzhen, Beijing, and Jinan. As an SAP authorized partner, Huazhi has a technical consulting and implementation service team. The company's core employees have more than 15 years of information consulting experience. Based on rich industry practices, In combination with the actual needs of enterprises, it uses IT information technology to provide enterprises with various management software implementation and development services.
The main products provided by Huazhi are:
1) SAP Business One ERP system
2) SAP HANA big data analysis system
3) HuaZhi WMS Barcode Warehouse Management System
4) HuaZhi MES Manufacturing Execution Management System
5) HuaZhi Product Quality Traceability System
6) HuaZhi SRM Supplier Management System